In the construction sector, formwork systems are one of the most critical steps in concrete pouring processes. Formworks ensure that the concrete is shaped and transformed into a solid structure. When it comes to formwork materials, durability, multiple usability and cost efficiency are at the forefront. Composite plywood is a modern solution that meets all of these requirements. So, why should composite plywood be preferred in construction formworks? In this article, we will discuss in detail the advantages and usage areas of composite plywood in construction formwork applications.
What is Composite Plywood?
Composite plywood is a multi-layered material formed by combining different layers with special adhesives. Its difference from traditional plywood is that it is reinforced with various polymers and synthetic materials to be more durable and resistant to water. These features make composite plywood usable for a long time even in difficult construction conditions.
Advantages of Composite Plywood in Construction Formworks
1. Durability and Longevity
Construction formworks are generally exposed to heavy loads and harsh environmental conditions. Composite plywood overcomes these difficulties thanks to its high strength and has a much longer life compared to other materials. The same formwork material can be used many times over and over again, which provides significant savings in project costs.
2. Water and Moisture Resistance
The water and moisture that the formworks are exposed to during the concrete casting process can cause the materials to deteriorate rapidly. Composite plywood is highly resistant to moisture and does not swell or rot. This feature offers a great advantage especially in outdoor construction projects.
3. Smooth Surface and Concrete Quality
The smooth and hard surface of composite plywood ensures an extremely smooth and high-quality result when the concrete is poured. In this way, the aesthetic surface quality of the concrete increases and there is no need for excessive surface treatment afterwards. This saves labor and time.
4. Lightness and Easy Assembly
Composite plywood is lightweight compared to other construction formwork materials. This makes it easier to transport and assemble, reduces labor and contributes to faster progress of projects. In addition, since it is easy to cut and shape, it provides flexibility in different projects.
5. High Cost Efficiency
The initial investment cost may be higher compared to other materials, but thanks to its longevity and reusability, composite plywood reduces total project costs. Being able to be used repeatedly and requiring low maintenance offers an ideal solution for molds.
Areas of Use of Composite Plywood in Construction Molds
• Foundation and Wall Molds: Thanks to its durable structure, composite plywood is safely used in foundation and wall molds. It allows for smooth and clean surfaces to be obtained after concrete pouring.
• Column and Beam Molds: When used in molds of carrier elements such as columns and beams, composite plywood has a high load-bearing capacity and gives the concrete a perfect shape.
• Floor Molds: Thanks to its lightness and easy assembly, it offers an efficient option in floor molds. It provides smooth results on large surfaces when concrete is poured.
Maintenance and Storage of Composite Plywood
The durable structure of composite plywood allows it to be used for a long time without requiring much maintenance. However, some simple maintenance steps should be followed to extend the life of the molds:
• Cleaning: After each casting process, the surface of the molds should be cleaned and coated with mold oil. This both ensures better quality results in subsequent concrete castings and extends the life of the molds.
• Storage: Composite plywood should be stored protected from external factors such as sunlight and rain when not in use. It can be used for many years without any problems when stored properly.
Conclusion
Composite plywood has become a preferred material in the sector with its advantages such as durability, water resistance, lightness and reusability for construction molds. Composite plywood is an excellent option to get quality results in concrete casting projects and save labor and time.
If you are looking for a durable, flexible and economical mold solution in your project, composite plywood is just for you. You can contact us for more information and product options and get support from our expert team.